Carlo Bernal

Carlo Bernal

Senior Sourcing Manager at Amazon

Greater Seattle Area
3K followers 500+ connections

About

Accomplished Materials and Supply Chain Operations Manager with over 15 years of global experience in Commodity Management, Cost Management, Supply Chain Architecture, Tactical Procurement, Master Planning, Capacity Management, Strategic Supplier Relationship Management and Development. Hands on experience implanting Lean Manufacturing Supply Chain processes, a Six Sigma Green Belt Certified professional.

Specialties:
- Commodity Management
- Supply Chain Architecture
- Lean-Six Sigma Projects
- Supply Base Management
- Cost Management
- Continuous Improvement
- Multinational Team Building
- Bridging Multinational Team
- Strategic Business Planning
- Global Strategic Alliances
- Change Management
- Operations Management
- ERP, MES and MM Systems

Experience

  • Amazon Graphic

    Senior Sourcing Manager

    Amazon

    - Present 5 years 1 month

    Greater Seattle Area

  • Amazon Lab126 Graphic

    Senior Materials Program Manager

    Amazon Lab126

    - 4 years 7 months

    San Francisco Bay Area

  • OnCore Manufacturing, LLC.

    OnCore Manufacturing, LLC.

    1 year 4 months

    • OnCore Manufacturing, LLC. Graphic

      Director of Supply Chain

      OnCore Manufacturing, LLC.

      - 1 year 1 month

      San Francisco Bay Area

      Responsible to provide leadership to all materials related functions such as Purchasing, Materials Planning, Production Control, Shipping, Receiving and Inventory Management. Key areas of focus include supply chain strategies, demand management initiatives, material availability alignment to shop order release plans, management of cost and PPV (Purchase Price Variance), supplier management metrics, and continuous improvement efforts in the areas of Safety, Quality, Inventory, Delivery and Cost.…

      Responsible to provide leadership to all materials related functions such as Purchasing, Materials Planning, Production Control, Shipping, Receiving and Inventory Management. Key areas of focus include supply chain strategies, demand management initiatives, material availability alignment to shop order release plans, management of cost and PPV (Purchase Price Variance), supplier management metrics, and continuous improvement efforts in the areas of Safety, Quality, Inventory, Delivery and Cost. Achievements include:
      A) Implemented systems, process and tool-set at recently acquired manufacturing site
      B) Assessed and strengthened the site Materials department
      C) Stabilized and standardized material release plan to the shop, eliminating backlog of +$6M USD
      D) Successfully integrated two Silicon Valley manufacturing plants with minimum impact to business continuity and on-time delivery to customers

    • OnCore Manufacturing, LLC. Graphic

      Corporate Materials Manager

      OnCore Manufacturing, LLC.

      - 3 months

      San Francisco Bay Area

  • NetApp Graphic

    Global Supply Manager

    NetApp

    - 1 year 5 months

    San Francisco Bay Area

    Successful manager of EMS partners to provide predictable and cost effective supply of materials in support of order fulfillment at CTO and DC sites, reconcile forecast, backlog and supply, collaborate with the business partners to drive alignment of supplier materials, capacity utilization and production plans to meet global demand, report progress of performance to Sr. Management, develop processes and tools to optimize supply/demand alignment with value added partners , manage the supply and…

    Successful manager of EMS partners to provide predictable and cost effective supply of materials in support of order fulfillment at CTO and DC sites, reconcile forecast, backlog and supply, collaborate with the business partners to drive alignment of supplier materials, capacity utilization and production plans to meet global demand, report progress of performance to Sr. Management, develop processes and tools to optimize supply/demand alignment with value added partners , manage the supply and financial impact of product transitions from NPI-EOL-LTB. Led the implementation of E2open inventory and forecast collaborations with EMS partner and impact on S&OP.

  • OnCore Manufacturing Services, LLC

    OnCore Manufacturing Services, LLC

    3 years 2 months

    • OnCore Manufacturing Services, LLC Graphic

      Planning & Logistics Manager

      OnCore Manufacturing Services, LLC

      - 1 year 11 months

      Greater San Diego Area

      Manager of Planning, Production Control and Logistics functions, reporting to Site General Manager. Responsible for Demand Management, Closed Loop Planning Process, Material Alignment, Shop Floor Scheduling, WIP Management, Inventory Control and Logistics Management. Achievements include inventory turns improvement from 5 to 9 turns in FY-2012, manufacturing cycle reduction from 15 to 6.2 average days with the implementation of Demand Flow Technology and Cellular Manufacturing methodologies.

    • OnCore Manufacturing Services, LLC Graphic

      Master Scheduler

      OnCore Manufacturing Services, LLC

      - 1 year 5 months

      San Francisco Bay Area

      Reporting to the Director of Materials, supervised a team of 4 planners. Responsible for inventory maintenance and optimization actions in support inventory turns goal achievement. Interface with site Controller and Finance on discrepancies, work order variance and scrap.

      Interface with Directors and GM on customer capacity planning and labor cost. Prepared weekly sales revenue status report to help order fulfillment, planning and program management and production have better…

      Reporting to the Director of Materials, supervised a team of 4 planners. Responsible for inventory maintenance and optimization actions in support inventory turns goal achievement. Interface with site Controller and Finance on discrepancies, work order variance and scrap.

      Interface with Directors and GM on customer capacity planning and labor cost. Prepared weekly sales revenue status report to help order fulfillment, planning and program management and production have better communication and accurate information and improve on time delivery. Conduct weekly revenue meeting with site GM, Program Managers and Planners to assure customer satisfaction is achieved and site forecast of inventory turns was on target. Conduct weekly review of E&O inventory and work with the Customer Focus Teams to sell or drive conversion back to the customer to mitigate exposure. Review ECO and purge impact to E&O with Planners and Program Managers

  • Verari Systems, Inc Graphic

    Commodity Manager - Contract Manufacturing

    Verari Systems, Inc

    - 4 years

    Greater San Diego Area

    Team leader responsible for the transfer NPI manufacturing projects to EMS partners in USA, Mexico, China and Brazil. Developed and implemented commodity strategy for cost reduction, lead-time contraction, supplier development, conducted periodic quality audits as well as QBRs (Quarterly Business Reviews). Also serve as acting supervisor of purchasing department. Achievements include introduction of kanban analytics and execution in Production area as well as implementation of drop ship…

    Team leader responsible for the transfer NPI manufacturing projects to EMS partners in USA, Mexico, China and Brazil. Developed and implemented commodity strategy for cost reduction, lead-time contraction, supplier development, conducted periodic quality audits as well as QBRs (Quarterly Business Reviews). Also serve as acting supervisor of purchasing department. Achievements include introduction of kanban analytics and execution in Production area as well as implementation of drop ship programs for key OEM customers worldwide.

  • Eaton Corporation - Power Quality Solutions Organization (formerly Invensys - Powerware Corp)

    Eaton Corporation - Power Quality Solutions Organization (formerly Invensys - Powerware Corp)

    5 years 11 months

    • Commodity Manager - Contract Manufacturing

      Eaton Corporation - Power Quality Solutions Organization (formerly Invensys - Powerware Corp)

      - 4 years 8 months

      Greater San Diego Area

      Developed and implemented commodity strategy for OEM products, cost reduction, on time delivery, RoHs/WEEE compliance and inventory management programs at manufacturing site, including vendor consigned stock, kanban and vendor managed inventory.

      Other responsibilities include Demand Planning for outsourced product families, Supplier Development, maintenance of Supply Contracts and QBRs (Quarterly Business Reviews). Also managed drop ship programs to third party logistics hubs in support…

      Developed and implemented commodity strategy for OEM products, cost reduction, on time delivery, RoHs/WEEE compliance and inventory management programs at manufacturing site, including vendor consigned stock, kanban and vendor managed inventory.

      Other responsibilities include Demand Planning for outsourced product families, Supplier Development, maintenance of Supply Contracts and QBRs (Quarterly Business Reviews). Also managed drop ship programs to third party logistics hubs in support of distribution strategy for key OEM customers worldwide. Achievements include:
      A) Managed accounts with purchases of +$26M USD/Yr with year over year savings of +5%
      B) Reduced inventory by 20% (from 16M to 12.8M).
      C) Improved availability of products to support Customer On Time Delivery of +95%

    • Eaton Corporation - Power Quality Solutions Organization (formerly Invensys - Powerware Corp) Graphic

      PCB/PCBA Commodity Specialist.

      Eaton Corporation - Power Quality Solutions Organization (formerly Invensys - Powerware Corp)

      - 1 year 4 months

      Greater San Diego Area

      Handled procurement of direct sourced products as well as PCBA and Electric-Electronic modules sourced overseas in Japan, China, Taiwan, Thailand, and Malaysia. Served as Supply Chain representative to the New Product Introduction and Value Engineering councils for these sub-commodities.

  • LG Electronics Graphic

    International Planner/Buyer

    LG Electronics

    - 1 year 8 months

    Mexicali Area, Mexico

    Procurement, logistics and inventory specialist of raw materials in support of production
    plan. Activities include issue of purchase orders, expediting of shipments and inventory
    control/reconciliation. Assisted Purchasing Manager with the roll out and test of MRP
    system. Supply base in USA, Mexico and Asia.

Education

Licenses & Certifications

  • Certified Six Sigma Green Belt

    Powerware Corp.

Volunteer Experience

Languages

  • Spanish

    Native or bilingual proficiency

  • English

    Native or bilingual proficiency

  • Portuguese

    Limited working proficiency

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